Production Line Setup Services

Casting Film & Sheet Extrusion Lines

High-precision extrusion systems for flat films and sheets used in packaging, lamination, printing, thermoforming, and industrial applications

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Production Line Setup

Casting Film & Sheet Extrusion Lines

Our casting film and sheet extrusion lines are engineered for producing high-clarity, dimensionally stable, and customizable multilayer films and sheets. These systems offer excellent thickness control, smooth surface quality, and high-speed production, making them ideal for demanding industries such as food packaging, pharmaceuticals, electronics, and green packaging.

Applications

Film Applications (Casting Lines)
CPP & CPE films for lamination and flexible packaging
Stretch films for pallet wrapping and industrial protection
Optical-grade films for electronic displays
Barrier films with EVOH/PA layers for food preservation
Heat-sealable and peelable films for ready-meal trays
Sheet Applications (Flat Sheet Lines)
Thermoforming cups, trays, lids (PET, PP, PS)
Blister packaging for pharmaceuticals, electronics
Credit cards, stationery, and signage sheets
Food-grade containers (PLA, PETG, PP multilayer)
Laminated paper-replacement packaging and synthetic paper

Supported Materials

Polymers
CPP, CPE, PET, PLA, PS, PP, TPU, PETG, ABS
Barrier & Functional Layers
EVOH, PA, PE
Biodegradable Options
PLA, PBAT, starch-filled compounds
Special Coatings (optional)
Anti-fog, anti-static, corona-treated, printable
Plentiful Choices

Key System Features

Mono-layer and Multi-layer Co-extrusion

  • Options: ABA, ABC, up to 5+ layers depending on application

Chill Roll Systems

  • Large-diameter precision cooling rollers for gloss and clarity
  • Dual or triple nip configurations for enhanced crystallinity or matt finishes

Die Head Options

  • Manual, automatic, or T-die with automatic thickness control

Inline Surface Treatment

  • Corona treatment, plasma treatment, or inline primer coating

Optional Lamination & Coating Units

  • For thermal lamination films, anti-scratch, or sealing coatings

Auto Winding & Edge Trimming

  • Surface or center winders with tension control
  • Inline edge trimming + scrap recycling units

Technical Specifications

Typical Range

Feature
Specification Range

Line Speed

Up to 300 m/min (casting)

Film/Sheet Width

800 mm – 3000 mm

Thickness Range

0.02 mm – 3.0 mm

Output Capacity

300 – 1500+ kg/h

Layers

Mono-layer up to 5 layers

Industries Served

Flexible packaging converters
Food & beverage packaging
Personal care and pharma
Stationery and print media
Biodegradable packaging & lamination
Thermoforming & industrial plastic products