Production Line Setup Services
Advanced pelletizing systems for plastic recycling, masterbatch, biodegradable compounds, and high-performance polymers
Production Line Setup
Our granulation and compounding lines are designed to serve both sustainability-focused recyclers and high-value compounders. These systems enable efficient reprocessing of plastic waste and precise formulation of customized plastic materials such as filler masterbatch, color masterbatch, biodegradable resins, and engineering polymers.
Post-consumer LDPE, LLDPE, HDPE film recycling
Rigid plastic reprocessing (PET, PP, ABS, PS)
Industrial scrap recovery and inline waste recycling
White, black, color masterbatch
Filler masterbatch (CaCO₃, talc, TiO₂-based)
Additive masterbatch: UV stabilizers, antioxidants, antistats
PLA, PBAT, PBS compounds
PLA + starch blends
Water-soluble or compostable granules for film blowing and extrusion
Glass fiber reinforced PP/PA/PC
Flame retardant, impact-modified polymers
High-performance blends with functional additives
PE, PP, PS, PET, ABS, PLA, PBAT, PA, PC, POM
Filler blends (CaCO₃, talc)
Recycled pellets & flakes
Fiber-loaded and mineral-filled materials
Organic/biodegradable starch-based blends
Plentiful Choices
Extrusion Configuration
- Twin-screw extruders (co-rotating parallel or conical) for compounding
- Single-screw extruders for general recycling and low-shear processing
- L/D ratios: 28:1 – 52:1 for different process intensities
Feeding & Dosing
- Main hopper with forced feeding system for light bulk density materials
- Side feeders for fillers, fibers, powders
- Liquid/paste dosing pumps for additives and modifiers
Degassing & Filtration
- One or two vacuum vents for moisture and volatile removal
- Melt filtration systems: manual or automatic screen changers
- Melt pressure sensors and backflush systems
Pelletizing Options
- Strand pelletizing for compounds and rigid polymers
- Water-ring pelletizing for films and flexible resins
- Underwater pelletizing for high-output or sticky materials
Post-Processing
- Vibrating classifier, dewatering units, silo storage
- Integrated inline recycling loops
- Cooling systems: water bath, air knife, centrifuge dryer
Typical Range
Feature
Specification Range
Output Capacity
100 – 1500 kg/h
Pellet Size
1.5 – 4 mm (adjustable)
Moisture Sensitivity
Suitable for PLA, PBAT, PET
Additive Accuracy
±0.3% with gravimetric dosing
Power Consumption
Optimized for energy efficiency
Plastic recycling & waste management
Flexible packaging and film producers
Masterbatch and additive producers
Biodegradable packaging manufacturers
Engineering plastics & automotive supply chains
Agricultural plastics and sustainability programs
