Production Line Setup Services

Casting Film & Sheet Extrusion Lines

High-precision extrusion systems for flat films and sheets used in packaging, lamination, printing, thermoforming, and industrial applications

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Production Line Setup

Casting Film & Sheet Extrusion Lines

Crafting high-quality films and sheets requires the precision and power of advanced casting film and sheet extrusion lines. Our high-precision extrusion systems are engineered for the production of flat films and sheets used across a multitude of industries. Whether your business is in packaging, lamination, printing, thermoforming, or other specialized industrial applications, our custom-built solutions deliver exceptional results. Beyond providing these advanced systems, we also specialize in comprehensive Production Line Setup to ensure seamless integration and optimal performance. By choosing our robust and reliable extrusion lines, you can enhance your production efficiency, reduce waste, and meet the most demanding product specifications. Partner with us for cutting-edge solutions in casting film and sheet extrusion, and elevate the quality of your finished products.

Applications

Film Applications (Casting Lines)

CPP & CPE films for lamination and flexible packaging
Stretch films for pallet wrapping and industrial protection
Optical-grade films for electronic displays
Barrier films with EVOH/PA layers for food preservation
Heat-sealable and peelable films for ready-meal trays

Sheet Applications (Flat Sheet Lines)

Thermoforming cups, trays, lids (PET, PP, PS)
Blister packaging for pharmaceuticals, electronics
Credit cards, stationery, and signage sheets
Food-grade containers (PLA, PETG, PP multilayer)
Laminated paper-replacement packaging and synthetic paper

Supported Materials

Polymers
CPP, CPE, PET, PLA, PS, PP, TPU, PETG, ABS
Barrier & Functional Layers
EVOH, PA, PE
Biodegradable Options
PLA, PBAT, starch-filled compounds
Special Coatings (optional)
Anti-fog, anti-static, corona-treated, printable
Plentiful Choices

Key System Features

Mono-layer and Multi-layer Co-extrusion

  • Options: ABA, ABC, up to 5+ layers depending on application

Chill Roll Systems

  • Large-diameter precision cooling rollers for gloss and clarity
  • Dual or triple nip configurations for enhanced crystallinity or matt finishes

Die Head Options

  • Manual, automatic, or T-die with automatic thickness control

Inline Surface Treatment

  • Corona treatment, plasma treatment, or inline primer coating

Optional Lamination & Coating Units

  • For thermal lamination films, anti-scratch, or sealing coatings

Auto Winding & Edge Trimming

  • Surface or center winders with tension control
  • Inline edge trimming + scrap recycling units

Technical Specifications

Typical Range

Feature
Specification Range

Line Speed

Up to 300 m/min (casting)

Film/Sheet Width

800 mm – 3000 mm

Thickness Range

0.02 mm – 3.0 mm

Output Capacity

300 – 1500+ kg/h

Layers

Mono-layer up to 5 layers

Industries Served

Flexible packaging converters
Food & beverage packaging
Personal care and pharma
Stationery and print media
Biodegradable packaging & lamination
Thermoforming & industrial plastic products
Challenges and Opportunities for Stone paper investment

Get in touch

Mohammad Gharini

Industrial Lead​