Production Line Setup Services

Blown Film Extrusion Lines

High-efficiency mono and multi-layer film lines for packaging, agriculture, and biodegradable applications

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Production Line Setup

How Blown Film Extrusion Works?

Blown film extrusion technology is a cornerstone of the plastics industry. The process involves extruding a molten polymer through an annular die, creating a thin-walled tube that is then inflated with air to create a “bubble.” As this bubble travels upwards, it is cooled and collapses, then rolled onto a winder. This method allows for the production of a wide variety of film types, including high-density polyethylene (HDPE), low-density polyethylene (LDPE), and linear low-density polyethylene (LLDPE). For manufacturers, maintaining these complex lines requires a reliable Industrial Service provider to ensure optimal performance and minimize downtime. The ability to adjust film properties such as gauge, width, and strength makes blown film extrusion a highly adaptable solution for manufacturing everything from food wraps to industrial liners.

Applications

Packaging Films

T-shirt bags, garbage bags, shopping bags
Laminating films, shrink wraps, stretch films
Pouches and barrier packaging (multi-layer)

Agricultural Films

Mulch films
Greenhouse films
Silage wrap and bale covers

Biodegradable Films

Compostable carry bags
PBAT/PLA films for eco-packaging
Starch-based liner bags and agricultural cover films

Industrial Films

Pallet stretch wrap
Heavy-duty sacks
Protective film layers

Supported Materials

General-purpose polymers
LDPE, LLDPE, HDPE, EVA
Biodegradable
PBAT, PLA, PBS, starch blends
Specialty
mLLDPE, EBA, EVOH (for barrier layers)
Recyclables
PCR-based PE/PP resins
Plentiful Choices

Key System Features

Extrusion & Layering

  • Mono-layer or multi-layer (ABA / ABC / A+B+C / up to 5-layer) configurations
  • Co-extrusion options for optical, strength, and barrier layering
  • Gravimetric feeding and metering for consistent formulation

Die & Cooling

  • Rotary die heads for improved film uniformity
  • IBC (Internal Bubble Cooling) for high-output & clear films
  • Auto air ring for consistent bubble diameter and thickness

Bubble Stability & Control

  • Ultrasonic or laser-guided bubble control
  • Film oscillation systems for gauge uniformity
  • Auto thickness measurement & feedback control

Winding & Post Processing

  • Surface, center, or turret winders with auto roll change
  • Corona treaters, edge trimming, slitting options
  • Scrap recycling integration

Technical Specifications

Typical Range

Feature
Specification Range

Film Width

300 – 2000 mm (single or gusseted)

Output Capacity

80 – 600 kg/h

Layers

1 – 5

Film Thickness

10 – 200 microns

Die Diameter

60 – 400 mm

Line Speed

Up to 150 m/min

Industries Served

Flexible packaging
Retail and supermarket bags
Agricultural film and greenhouse operations
Compostable product manufacturers
Film converters and printers
Industrial logistics and protection
Challenges and Opportunities for Stone paper investment

Get in touch

Mohammad Gharini

Industrial Lead​